Product Description
Welcome to explore our range of conveyor rollers tailored to various standards, diameters, lengths, and types.
We take pride in producing high-quality solutions that meet your specific needs. Don’t hesitate to reach out to us with your requirements and let us exceed your expectations.
Product Description
| Description | Fabrication Services flat belt idler pulley for belt conveyor |
| Application | Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries |
| Pipe/Tube/Shell | 1)Material:Q235 Steel |
| 2)Diameter:30cm-300cm | |
| 3)Length:500mm-5000mm,depends on the belt width of the conveyor | |
| Shaft/Axis | Material:#45 Steel |
| Bearing | Big roving crack, deep groove ball with double sealing |
| Welding | Pipe and bearing housing with automatic welding |
| Surface | Smooth steel color surface, rubber lagging surface |
| Color | Red,green,blue or as require |
| Service life | More than 30,000 hours |
| Standard | GB,ISO,DIN,CEMA,JIS |
Feature of belt conveyor drive drum for conveyor
1. Steady running, reliable quality and reduce maintenance;
2. Less movement longitudinally, rotating smoothly, extends the life span;
3. Various bearing housing and sealing structure are available for the customers choice;
4. Multipass labyrinthine sealing,preventing the mixed dirt and water immersed;
5.Manufacturing by steel pipe specially for of high precision roller, ensuring the strong load,
low shaking and less noise.
Our Advantages
Our Advantages:
- Experienced manufacturer specializing in electric rollers.
- ISO9001 certified company located in the mechanical and electrical capital of China.
- Products have obtained safety mark certificates and explosion-proof certificates.
- Advanced equipment and precision production capabilities.
- Successfully applied products to large state-owned enterprises.
- Committed to customer satisfaction and continuous improvement.
HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is a manufacturer mainly engaged in the production of electric rollers. Our company is located in the HangZhou area of ZheJiang Province, and our series of products such as electric rollers are of high quality and affordable.
Welcome to consult and purchase.
HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is located in the famous mechanical and electrical capital of China – Xihu (West Lake) Dis.. Our company has passed the ISO9001 quality system certification, and the electric drum is the first in the industry to obtain the safety mark certificate and explosion-proof certificate for mining products. We have advanced equipment for casting, forging, welding, heat treatment, chemical analysis type experiments, and have introduced a batch of precision production equipment and testing equipment such as CNC gear grinding machines, CNC boring and milling machines, worm grinding machines, and carbon nitrogen co infiltration furnaces.
Our products have been successfully applied to large state-owned enterprises such as GHangZhouba Group, CHINAMFG Petrochemical, CHINAMFG Oilfield, Xihu (West Lake) Dis. Mining Group, Shougang, Hangang, Taigang, Jigang, Yigang, and Baosteel Group.
The company always adheres to the development measures of emphasizing both introduction, absorption, and research and development, and continues to adhere to the business philosophy of “building a city with integrity”. With customer satisfaction as the center, continuous improvement as the driving force, and the unremitting efforts of all employees, we provide users with satisfactory products and services.
We are all sincere and virtuous, and we strive for CHINAMFG and success!
For more details, please feel free to contact us!
Packaging & Shipping
FAQ
Q1. Are you a manufacturer?
A. Yes, we have been manufacturing and selling conveyor belts for 20 years.
Q2. Can you produce belts of my own brand?
A: Yes, we can.
Q3. What about the lead time?
A. 1) Sample 5~14 days 2) 15~30 days according to the order quantity
Q4. What are the payment terms?
A. We prefer T/T, 30% of the order is prepaid, and the remaining 70% is paid before shipment
Q5. How do you guarantee product quality?
A. 1) R&D center with independent design and development capabilities 2) We have an independent testing laboratory with full performance testing capabilities for conveyor belts.
We can test various materials, rubber, fabrics, semi-finished products and finished products.
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| Material: | Aluminum Alloy |
|---|---|
| Surface Treatment: | Baking Paint |
| Motor Type: | Frequency Control Motor |
| Installation: | Slope |
| Warranty: | 1.5 Years |
| Machinery Test Report: | Provided |
| Samples: |
US$ 300/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the significance of proper alignment in gear pulley systems?
Proper alignment in gear pulley systems is of significant importance for ensuring optimal performance, efficiency, and longevity of the system. Here’s a detailed explanation of the significance of proper alignment in gear pulley systems:
1. Efficient Power Transmission:
Proper alignment ensures that the gears and pulleys engage correctly, resulting in efficient power transmission. Misalignment can cause excessive friction, energy loss, and premature wear of components. When the gears and pulleys are properly aligned, the force is evenly distributed across the teeth and surfaces, minimizing energy losses and maximizing the transfer of rotational power from the driving gear to the driven gear or pulley.
2. Smooth Operation:
Alignment plays a crucial role in achieving smooth and vibration-free operation of gear pulley systems. Misalignment can lead to uneven forces and vibrations, causing noise, increased wear, and reduced system stability. Proper alignment ensures that the gears and pulleys rotate without excessive axial or radial movement, resulting in smooth and reliable operation.
3. Extended Component Life:
Proper alignment helps prolong the life of gears, pulleys, bearings, and other components in the system. Misalignment can create excessive stresses on the teeth, shafts, and bearings, leading to premature wear, pitting, or failure. By ensuring proper alignment, the load is evenly distributed, reducing stress concentrations and promoting longer component life.
4. Accurate Speed and Torque Transmission:
In gear pulley systems, accurate speed and torque transmission are crucial for achieving the desired performance. Misalignment can cause deviations in rotational speed and torque, leading to inaccurate operation and reduced system performance. Proper alignment ensures that the gears and pulleys maintain the intended contact and engagement, resulting in accurate speed and torque transmission.
5. Reduced Energy Consumption:
Misalignment in gear pulley systems can result in increased energy consumption. The inefficiencies caused by misalignment, such as friction and energy losses, require the system to consume more power to achieve the desired output. Proper alignment minimizes these inefficiencies, reducing energy consumption and improving overall system efficiency.
6. Preventive Maintenance:
Proper alignment is essential for preventive maintenance practices. Regular inspection and adjustment of alignment help identify and correct any misalignment issues before they lead to significant damage or system failure. By proactively maintaining proper alignment, potential problems can be addressed early, reducing downtime and repair costs.
7. Safety:
Proper alignment contributes to the safety of gear pulley systems. Misalignment can create unexpected forces, vibrations, or sudden movements, posing safety risks to operators and surrounding equipment. Properly aligned systems operate predictably and reliably, minimizing the risk of accidents or damage.
In summary, proper alignment in gear pulley systems is crucial for efficient power transmission, smooth operation, extended component life, accurate speed and torque transmission, reduced energy consumption, preventive maintenance, and safety. Regular inspection and adjustment of alignment are necessary to ensure optimal performance and reliability of gear pulley systems.
How are gear pulleys utilized in industrial machinery and conveyor systems?
Gear pulleys play a vital role in industrial machinery and conveyor systems, facilitating the movement of materials and power transmission within these applications. Here’s a detailed explanation of how gear pulleys are utilized in industrial machinery and conveyor systems:
Power Transmission:
In industrial machinery, gear pulleys are used for power transmission between different components. They are often employed to transmit rotational motion and torque from an input source, such as an electric motor or an engine, to various output devices or components within the machine. Gear pulleys allow for efficient power transfer and enable the synchronization of different parts of the machinery, ensuring smooth operation and optimal performance.
Speed and Torque Conversion:
Industrial machinery often requires different speeds and torque levels for specific processes or tasks. Gear pulleys are utilized to convert the rotational speed and torque between the input and output shafts. By using gear pulleys with different sizes and ratios, the rotational speed and torque can be adjusted to suit the requirements of the machinery. This allows for precise control over the operation of the equipment and ensures that it operates within the desired speed and torque ranges.
Direction Control:
Conveyor systems in industrial settings often require the ability to control the direction of movement of materials. Gear pulleys are used in these systems to change the direction of rotation and, consequently, the direction of movement. By incorporating gears with different tooth arrangements or by utilizing multiple gear pulleys in specific configurations, conveyor systems can efficiently redirect the flow of materials according to the desired path or process requirements.
Belt and Chain Drives:
Gear pulleys are commonly used in conjunction with belts and chains in industrial machinery and conveyor systems. Belts and chains are wrapped around the pulleys to transfer power and enable the movement of materials. Gear pulleys provide the necessary grip and traction for the belts or chains, ensuring proper power transmission and reliable material handling. The design and arrangement of gear pulleys, belts, and chains can be customized based on the specific application requirements, such as load capacity, speed, and environmental conditions.
Tension Adjustment:
In conveyor systems, maintaining proper tension in the belts or chains is crucial for efficient operation and preventing slippage or excessive wear. Gear pulleys are used to adjust and control the tension in the belts or chains. By incorporating tensioning mechanisms, such as adjustable pulley positions or spring-loaded tensioners, the tension can be regulated to ensure optimal performance and longevity of the conveyor system.
Mechanical Advantage:
Gear pulleys can provide mechanical advantage in industrial machinery and conveyor systems. By utilizing different gear ratios, gear pulleys can amplify or reduce the input torque, enabling the machinery to handle heavier loads or perform tasks that require higher precision. The mechanical advantage provided by gear pulleys enhances the overall efficiency and productivity of industrial processes.
Overall, gear pulleys are essential components in industrial machinery and conveyor systems. They facilitate power transmission, speed and torque conversion, direction control, and tension adjustment. By incorporating gear pulleys into these systems, industries can achieve reliable and efficient operation, improve productivity, and ensure the smooth movement of materials in various manufacturing and industrial applications.
In which industries and applications are gear pulleys commonly employed?
Gear pulleys find wide application across various industries and mechanical systems. Here’s an overview of the industries and applications where gear pulleys are commonly employed:
- Manufacturing and Machinery: Gear pulleys are extensively used in manufacturing and machinery industries. They are employed in conveyor systems, assembly lines, packaging machinery, and material handling equipment. Gear pulleys enable efficient power transmission, speed control, and direction control, facilitating the smooth operation of these industrial systems.
- Automotive: Gear pulleys play a vital role in the automotive industry. They are used in engines, transmissions, differentials, and steering systems. In engines, gear pulleys drive various auxiliary components such as the alternator, water pump, and power steering pump. In transmissions and differentials, gear pulleys enable speed reduction or amplification, torque conversion, and direction control.
- Construction and Heavy Equipment: Gear pulleys are utilized in construction and heavy equipment applications. They are employed in cranes, excavators, loaders, and lifting systems. Gear pulleys allow for controlled lifting and positioning of heavy loads, as well as precise movement and operation of construction machinery.
- Power Generation: Gear pulleys are commonly found in power generation systems. They are used in wind turbines, hydroelectric generators, and steam turbines. Gear pulleys help in converting the rotational motion of the turbine blades or rotors into electrical energy by connecting them to generators. They provide speed control and increase the torque to generate electricity efficiently.
- Aerospace and Aviation: Gear pulleys are employed in aerospace and aviation applications. They are used in aircraft engines, landing gear systems, and control mechanisms. Gear pulleys enable the transmission of power, speed control, and precise movement in various aircraft components and control surfaces.
- Marine and Shipbuilding: Gear pulleys are utilized in marine and shipbuilding industries. They are employed in propulsion systems, winches, and steering mechanisms. Gear pulleys enable efficient power transmission and speed control in marine vessels, ensuring smooth sailing and maneuverability.
- Robotics and Automation: Gear pulleys find application in robotics and automation. They are used in robotic arms, automated machinery, and precision positioning systems. Gear pulleys provide the necessary torque, speed control, and precise motion required for accurate and repeatable automation processes.
- Industrial and Commercial Equipment: Gear pulleys are commonly employed in various industrial and commercial equipment. They are used in printing presses, textile machinery, food processing equipment, and woodworking machinery. Gear pulleys enable power transmission, speed control, and precise movement in these equipment, ensuring efficient operation and high-quality output.
These are just a few examples of industries and applications where gear pulleys are commonly employed. Their versatility, efficiency, and ability to control speed and torque make them valuable components in a wide range of mechanical systems across numerous industries.
editor by CX
2024-05-09
