China Customized CNC Machining Power Parts Pulley with Mining in Stainless Steel CD4/316/304 pulley design

Item Description

Solution Information:
 

Merchandise Identify Custom-made CNC Machining Electrical power Elements Pulley with Mining in Stainless Metal CD4/316/304
Materials Stainless Steel, Carbon Metal, Alloy Steel,and many others.
Materials Grade GB, ASTM, AISI, DIN, BS, JIS, NF
Procedure CNC Machining, Auto Lathe Machining, Meter Lathe Machining, Wire Slicing, EDM Chopping, Gringding, Milling, Drilling, Screwing, Cutting, Stamping
Tolerance CT-9+/-.005mm
Area remedy Blacking, Polishing, anodize, Chrome Plating, Zinc Plating, Nickel Plating or other as specifications.
Inspection 3D Coordinator, Hardness tester, Roughness tester, Caliper and many others.
Business Certificate GB/T 19001-2008,ISO 9001:2008 BV
Graded as Leading A business in Chinese Customs Classification Administration which implies the maximum status and trustful business for exporting.
Packing one. Small element, one packed then set into paper carton then to crate.
two. Poly wooden crates appropriate for shipping on the sea.
three. Welding steel crate. The dimension and metal thickness is according to the product dimension and fat.
four. We also consider customers’ unique demands for packing.
Shipping and delivery 30days soon after acquiring the deposit
Payment fifty%TT in advance and the stability is compensated against the copy of B/L.

Business Presentation:

one. Our manufacturing facility HangZhou CZPT Equipment Producing Co., Ltd has been verified by the French Bureau Veritas of ISO9001:2008 quality system certification, whose export department HangZhou CZPT Worldwide Trade Co., Ltd is graded as Prime A organization in Chinese Customs Classification Management which means the hightest popularity and trustful firm.

two. Our manufacturing unit devotes to lost wax casting, sand casting and missing foam casting for several several years. Our products include counter excess weight iron, pump elements, diffuser, mining gear spare components(these kinds of as shaft), and they are exported to the Usa, Canada, Sweden, Israel, Hungary, Guyana, Mexico, South Korea, Indonesia, and so on and acquire the higher track record.

three.Our yearly output is more than 9 hundreds of thousands USD.

Solution Photographs:

Manufacture Craft:
 

Caft  Clarify Method Material
Lost Wax Casting silicon colloidal moulding Stainless steel, carbon steel, titanium alloy, large chrome, solid iron, bronze, ductile iron brass, etc.
pouring
waterglass bonded machining
screening
Sand Casting resin sand craft moulding Stainless steel, carbon metal, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc.
pouring
silicate bonded sand craft machining
tests
composite shell    
Lost Foam Casting   moulding Stainless metal, carbon metal, titanium alloy, substantial chrome, cast iron, bronze, ductile iron brass, etc.
pouring
machining
screening

Manufacture Procedure Images:

Products and Testing:

Certification:

Exhibition:

Packing Techniques:
 

                       Packing Strategies
Tiny portion, single packed then place into paper carton then to crate.
one. Normally use poly picket crates for deal.
Least poly wood board thickness: 20mm
Steel band: 19× .5mm or 15× .5mm
Common crate size is significantly less than 1200X1000X1000mm
2. For the really large part, use welding metal crate. The dimension and metal thickness is in accordance to the product dimension and excess weight.
three. Massive dimension and massive amount component, put into container directly.
4. We also think about customers’ special requirements for packing

Packing Pictures:

Supply: 30days.
 

US $0.5
/ Piece
|
1 Piece

(Min. Order)

###

Pulley Sizes: Type F
Manufacturing Process: Forging
Material: Carbon Steel
Surface Treatment: Baking Paint
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Tolerance: CT-9+/-0.005mm

###

Customization:

###

Product Name Customized CNC Machining Power Parts Pulley with Mining in Stainless Steel CD4/316/304
Material Stainless Steel, Carbon Steel, Alloy Steel,etc.
Material Grade GB, ASTM, AISI, DIN, BS, JIS, NF
Process CNC Machining, Auto Lathe Machining, Meter Lathe Machining, Wire Cutting, EDM Cutting, Gringding, Milling, Drilling, Screwing, Cutting, Stamping
Tolerance CT-9+/-0.005mm
Surface treatment Blacking, Polishing, anodize, Chrome Plating, Zinc Plating, Nickel Plating or other as requirements.
Inspection 3D Coordinator, Hardness tester, Roughness tester, Caliper etc.
Company Certificate GB/T 19001-2008,ISO 9001:2008; BV;
Graded as TOP A company in Chinese Customs Classification Management which means the highest reputation and trustful company for exporting.
Packing 1. Small part, single packed then put into paper carton then to crate.
2. Poly wooden crates suitable for shipping on the sea.
3. Welding steel crate. The size and steel thickness is according to the product dimension and weight.
4. We also consider customers’ special needs for packing.
Delivery 30days after receiving the deposit
Payment 50%TT in advance and the balance is paid against the copy of B/L.

###

Caft  Clarify Process Material
Lost Wax Casting silicon colloidal moulding Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc.
pouring
waterglass bonded machining
testing
Sand Casting resin sand craft moulding Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc.
pouring
silicate bonded sand craft machining
testing
composite shell    
Lost Foam Casting   moulding Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc.
pouring
machining
testing

###

                       Packing Methods
Small part, single packed then put into paper carton then to crate.
1. Generally use poly wooden crates for package.
Minimum poly wooden board thickness: 20mm
Steel band: 19× 0.5mm or 15× 0.5mm
Common crate size is less than 1200X1000X1000mm
2. For the very big part, use welding steel crate. The size and steel thickness is according to the product dimension and weight.
3. Large size and large quantity part, put into container directly.
4. We also consider customers’ special needs for packing
US $0.5
/ Piece
|
1 Piece

(Min. Order)

###

Pulley Sizes: Type F
Manufacturing Process: Forging
Material: Carbon Steel
Surface Treatment: Baking Paint
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Tolerance: CT-9+/-0.005mm

###

Customization:

###

Product Name Customized CNC Machining Power Parts Pulley with Mining in Stainless Steel CD4/316/304
Material Stainless Steel, Carbon Steel, Alloy Steel,etc.
Material Grade GB, ASTM, AISI, DIN, BS, JIS, NF
Process CNC Machining, Auto Lathe Machining, Meter Lathe Machining, Wire Cutting, EDM Cutting, Gringding, Milling, Drilling, Screwing, Cutting, Stamping
Tolerance CT-9+/-0.005mm
Surface treatment Blacking, Polishing, anodize, Chrome Plating, Zinc Plating, Nickel Plating or other as requirements.
Inspection 3D Coordinator, Hardness tester, Roughness tester, Caliper etc.
Company Certificate GB/T 19001-2008,ISO 9001:2008; BV;
Graded as TOP A company in Chinese Customs Classification Management which means the highest reputation and trustful company for exporting.
Packing 1. Small part, single packed then put into paper carton then to crate.
2. Poly wooden crates suitable for shipping on the sea.
3. Welding steel crate. The size and steel thickness is according to the product dimension and weight.
4. We also consider customers’ special needs for packing.
Delivery 30days after receiving the deposit
Payment 50%TT in advance and the balance is paid against the copy of B/L.

###

Caft  Clarify Process Material
Lost Wax Casting silicon colloidal moulding Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc.
pouring
waterglass bonded machining
testing
Sand Casting resin sand craft moulding Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc.
pouring
silicate bonded sand craft machining
testing
composite shell    
Lost Foam Casting   moulding Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc.
pouring
machining
testing

###

                       Packing Methods
Small part, single packed then put into paper carton then to crate.
1. Generally use poly wooden crates for package.
Minimum poly wooden board thickness: 20mm
Steel band: 19× 0.5mm or 15× 0.5mm
Common crate size is less than 1200X1000X1000mm
2. For the very big part, use welding steel crate. The size and steel thickness is according to the product dimension and weight.
3. Large size and large quantity part, put into container directly.
4. We also consider customers’ special needs for packing

Three basic types of pulleys, their applications and ideal mechanical advantages

There are three basic types of pulleys: movable, fixed and compound. Each has its advantages and disadvantages, and you should be able to judge which type is best for your needs by looking at the table below. Once you have mastered the different types of pulleys, you can choose the right pulley for your next project. Now that you have mastered the three basic types, it is time to understand their applications and ideal mechanical advantages.
pulley

describe

The stress characteristics of a pulley depend on its size and construction. These stresses are derived by comparing the stress characteristics of different pulley designs. Stress criteria include static and fatigue strength analyses and specify maximum stress ranges. Stresses are calculated in a 3D stress field, including radial, tangential and axial stresses. The stress characteristics of pulleys are critical to the design and manufacture of industrial machines.
The principal stresses on the pulley shell are distributed in the tangential and hoop directions, close to the centerline of the pulley. If the pulley has a wide face, the axial stress occurring near the shell/disk junction can be large. The stress distribution was determined using British Standard BS5400 Part 10: Stresses at the shell and end disc connections for infinite fatigue life.
Another type of composite is a pulley with a belt section. Such structures are well known in the art. The corresponding help chapters for these elements contain detailed descriptions of the internal structure of these components. Chamfers between pulleys can also be defined using multiple tapers, with a smaller taper extending from midpoint 44 to large diameter 42. Additionally, the pulley can have multiple taper angles, and as the pulley moves away, the taper angle is from the center.

type

A pulley system uses a rope to move the object and one side of the rope to lift the load. The load is attached to one end of the pulley, while the other end can move freely in space. The force applied to the free end of the rope pulls the load up or down. Because of this, the mechanical advantage of the movable pulley is two to one. The greater the force applied to the free end of the rope, the greater the amount of movement achieved.
There are three common types of pulleys. The cast-iron variety has a rim at the front and a hub at the back. The arms of the pulley can be straight or curved. When the arms contract and yield instead of breaking, they are in tension. The top of the pulley centers the belt in motion and is available in widths ranging from 9mm to 300mm.
The rope, hub and axle are mounted on the pulley. They are common and versatile mechanical devices that make it easier to move or lift objects. Some pulleys change the direction of the force. Others change the magnitude. All types of pulleys can be used for a variety of different applications. Here are some examples. If you’re not sure which type to choose, you can find more resources online.
pulley

application

The applications for pulleys are almost limitless. This simple machine turns complex tasks into simple ones. They consist of a rope or chain wrapped around a wheel or axle. Using ropes, one can lift heavy objects without the enormous physical exertion of traditional lifting equipment. Some pulleys are equipped with rollers, which greatly magnifies the lifting force.
When used properly, the pulley system can change the direction of the applied force. It provides a mechanical advantage and allows the operator to remain separate from heavy objects. They are also inexpensive, easy to assemble, and require little lubrication after installation. Also, once installed, the pulley system requires little maintenance. They can even be used effortlessly. Despite having many moving parts, pulley systems do not require lubrication, making them a cost-effective alternative to mechanical lifts.
Pulleys are used in many applications including adjustable clotheslines in different machines, kitchen drawers and motor pulleys. Commercial users of pulley systems include cranes. These machines use a pulley system to lift and place heavy objects. They are also used by high-rise building washing companies. They can easily move a building without compromising its structural integrity. As a result, many industries rely on technology to make elevators easier.

Ideal mechanical advantage

The ideal mechanical advantage of a pulley system is the result of rope tension. The load is pulled to the center of the pulley, but the force is evenly distributed over the cable. Two pulleys will provide the mechanical advantage of two pulleys. The total energy used will remain the same. If multiple pulleys are used, friction between pulleys and pulleys reduces the return of energy.
Lever-based machines are simple devices that can work. These include levers, wheels and axles, screws, wedges and ramps. Their ability to work depends on their efficiency and mechanical superiority. The ideal mechanical advantage assumes perfect efficiency, while the actual mechanical advantage takes friction into account. The distance traveled by the load and the force applied are also factors in determining the ideal mechanical advantage of the pulley.
A simple pulley system has an MA of two. The weight attached to one end of the rope is called FA. Force FE and load FL are connected to the other end of the rope. The distance that the lifter pulls the rope must be twice or half the force required to lift the weight. The same goes for side-by-side pulley systems.

Materials used in manufacturing

While aluminum and plastic are the most common materials for making pulleys, there are other materials to choose from for your timing pulleys. Despite their different physical properties, they all offer similar benefits. Aluminum is dense and corrosion-resistant, and plastic is lightweight and durable. Stainless steel is resistant to stains and rust, but is expensive to maintain. For this reason, aluminum is a popular choice for heavy duty pulleys.
Metal can also be used to make pulleys. Aluminum pulleys are lightweight and strong, while other materials are not as durable. CZPT produces aluminium pulleys, but can also produce other materials or special finishes. The list below is just representative of some common materials and finishes. Many different materials are used, so you should discuss the best options for your application with your engineer.
Metals such as steel and aluminum are commonly used to make pulleys. These materials are relatively light and have a low coefficient of friction. Steel pulleys are also more durable than aluminum pulleys. For heavier applications, steel and aluminum are preferred, but consider weight limitations when selecting materials. For example, metal pulleys can be used in electric motors to transmit belt motion.
pulley

cost

Replacing a tensioner in a car’s engine can cost anywhere from $90 to $300, depending on the make and model of the car. Cost can also be affected by the complexity of the pulley system and how many pulleys are required. Replacement costs may also increase depending on the severity of the damage. The cost of replacing pulleys also varies from car to car, as different manufacturers use different engines and drivetrains.
Induction motors have been an industrial workhorse for 130 years, but their cost is growing. As energy costs rise and the cost of ownership increases, these motors will only get more expensive. New technologies are now available to increase efficiency, reduce costs and improve safety standards.
The average job cost to replace an idler varies from $125 to $321, including labor. Parts and labor to replace a car pulley can range from $30 to $178. Labor and parts can cost an additional $10 to $40, depending on the make and model of the car. But the labor is worth the money because these pulleys are a critical part of a car’s engine.

China Customized CNC Machining Power Parts Pulley with Mining in Stainless Steel CD4/316/304     pulley design	China Customized CNC Machining Power Parts Pulley with Mining in Stainless Steel CD4/316/304     pulley design
editor by czh 2023-01-14