Product Description
>> If you receive quality problems with the product, please contact us in time and handle it properly for you.
>> You need to provide teeth profile, teeth quantity, belt width, bore diameter, quantity and type. Please send us drawings to get our best quotation.Thanks
| Product name | Belt pulley / Timing pulley | |
| Teeth profile | Arc toothed | HTD3M, HTD5M, HTD8M, HTD14M, HTD20M, Gt2, Gt3, Gt5 |
| Arc Gt toothed | Gt2,Gt3,Gt5 | |
| Trapezoidal toothed | MXL, XXL, XL, L, H, XH, XXH | |
| T-toothed | T2.5, T5, T10, T20 | |
| AT-toothed | AT3,AT5,AT10,AT20 | |
| S-toothed | S2M, S3M, S4.5M, S5M, S8M, S14M | |
| Parabolic-toothed | P2M, P3M, P5M, P8M, P14M | |
| Y-toothed | G2M, G3M, G5M, Y8M | |
| Teeth Quantity | 10-150 teeth or customized | |
| Inner Bore | 2-200mm H7 precision or customized | |
| materials | Carbon steel, aluminum alloy frequently used, brass and cast iron available. | |
| Surface treatment | Anodize, Black Oxide, Phosphate and Galvanization. | |
| Specification | OEM serice, strictly according drawing and samples | |
| Application | Machining, Mining Accessories, Machinery Accessoried, Truck Parts, Auto Parts, Industrial Parts, etc | |
| FEATURE#1 – Accurate transmission – Balance – Low noise – No slip |
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| FEATURE#2 – Multi-axis transmission – Oil resistant – Moisture proof – No lubication required |
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| FEATURE#3 – Safety & Eco-friendly – Wide range of applications – Support customization |
HangZhou CHINAMFG Rubber & Plastic Co.,Ltd
Established in 2008, Is a Specializing in the production of agricultural/industrial machinery parts, currently producing timing belts, conveyor belts, crawlers, synchronous wheels, gears, bearings, engines and other spare parts. Our products are SGS, RoHS, M1 and UL certified,Our factory is located in Zhangting Industrial Zone, Xihu (West Lake) Dis., HangZhou, which is only 50 kilometers away from the famous HangZhou Port (Harbor). covers an area of 9,000 square meters, with 6,000 square meters’ standard workshops and world-class equipment, we have exported our products to many international markets including the UK, Southeast Asia, France, Australia, Canada, etc.Please feel free to contact us for more information.
==================================== FAQ ======================================
1) Q: I haven’t done business with you before, how can i trust your company?
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.
2) Q: How is quality ensured?
A: All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.
3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed.
4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.
5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO |
|---|---|
| Manufacturing Process: | Hobbing |
| Material: | C45#Steel,Brass,Aluminum, POM |
| Surface Treatment: | Baking Paint |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant, Industrial Agricultural Machinery |
| Name: | Timing Pulley |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the significance of proper alignment in gear pulley systems?
Proper alignment in gear pulley systems is of significant importance for ensuring optimal performance, efficiency, and longevity of the system. Here’s a detailed explanation of the significance of proper alignment in gear pulley systems:
1. Efficient Power Transmission:
Proper alignment ensures that the gears and pulleys engage correctly, resulting in efficient power transmission. Misalignment can cause excessive friction, energy loss, and premature wear of components. When the gears and pulleys are properly aligned, the force is evenly distributed across the teeth and surfaces, minimizing energy losses and maximizing the transfer of rotational power from the driving gear to the driven gear or pulley.
2. Smooth Operation:
Alignment plays a crucial role in achieving smooth and vibration-free operation of gear pulley systems. Misalignment can lead to uneven forces and vibrations, causing noise, increased wear, and reduced system stability. Proper alignment ensures that the gears and pulleys rotate without excessive axial or radial movement, resulting in smooth and reliable operation.
3. Extended Component Life:
Proper alignment helps prolong the life of gears, pulleys, bearings, and other components in the system. Misalignment can create excessive stresses on the teeth, shafts, and bearings, leading to premature wear, pitting, or failure. By ensuring proper alignment, the load is evenly distributed, reducing stress concentrations and promoting longer component life.
4. Accurate Speed and Torque Transmission:
In gear pulley systems, accurate speed and torque transmission are crucial for achieving the desired performance. Misalignment can cause deviations in rotational speed and torque, leading to inaccurate operation and reduced system performance. Proper alignment ensures that the gears and pulleys maintain the intended contact and engagement, resulting in accurate speed and torque transmission.
5. Reduced Energy Consumption:
Misalignment in gear pulley systems can result in increased energy consumption. The inefficiencies caused by misalignment, such as friction and energy losses, require the system to consume more power to achieve the desired output. Proper alignment minimizes these inefficiencies, reducing energy consumption and improving overall system efficiency.
6. Preventive Maintenance:
Proper alignment is essential for preventive maintenance practices. Regular inspection and adjustment of alignment help identify and correct any misalignment issues before they lead to significant damage or system failure. By proactively maintaining proper alignment, potential problems can be addressed early, reducing downtime and repair costs.
7. Safety:
Proper alignment contributes to the safety of gear pulley systems. Misalignment can create unexpected forces, vibrations, or sudden movements, posing safety risks to operators and surrounding equipment. Properly aligned systems operate predictably and reliably, minimizing the risk of accidents or damage.
In summary, proper alignment in gear pulley systems is crucial for efficient power transmission, smooth operation, extended component life, accurate speed and torque transmission, reduced energy consumption, preventive maintenance, and safety. Regular inspection and adjustment of alignment are necessary to ensure optimal performance and reliability of gear pulley systems.
How are gear pulleys utilized in industrial machinery and conveyor systems?
Gear pulleys play a vital role in industrial machinery and conveyor systems, facilitating the movement of materials and power transmission within these applications. Here’s a detailed explanation of how gear pulleys are utilized in industrial machinery and conveyor systems:
Power Transmission:
In industrial machinery, gear pulleys are used for power transmission between different components. They are often employed to transmit rotational motion and torque from an input source, such as an electric motor or an engine, to various output devices or components within the machine. Gear pulleys allow for efficient power transfer and enable the synchronization of different parts of the machinery, ensuring smooth operation and optimal performance.
Speed and Torque Conversion:
Industrial machinery often requires different speeds and torque levels for specific processes or tasks. Gear pulleys are utilized to convert the rotational speed and torque between the input and output shafts. By using gear pulleys with different sizes and ratios, the rotational speed and torque can be adjusted to suit the requirements of the machinery. This allows for precise control over the operation of the equipment and ensures that it operates within the desired speed and torque ranges.
Direction Control:
Conveyor systems in industrial settings often require the ability to control the direction of movement of materials. Gear pulleys are used in these systems to change the direction of rotation and, consequently, the direction of movement. By incorporating gears with different tooth arrangements or by utilizing multiple gear pulleys in specific configurations, conveyor systems can efficiently redirect the flow of materials according to the desired path or process requirements.
Belt and Chain Drives:
Gear pulleys are commonly used in conjunction with belts and chains in industrial machinery and conveyor systems. Belts and chains are wrapped around the pulleys to transfer power and enable the movement of materials. Gear pulleys provide the necessary grip and traction for the belts or chains, ensuring proper power transmission and reliable material handling. The design and arrangement of gear pulleys, belts, and chains can be customized based on the specific application requirements, such as load capacity, speed, and environmental conditions.
Tension Adjustment:
In conveyor systems, maintaining proper tension in the belts or chains is crucial for efficient operation and preventing slippage or excessive wear. Gear pulleys are used to adjust and control the tension in the belts or chains. By incorporating tensioning mechanisms, such as adjustable pulley positions or spring-loaded tensioners, the tension can be regulated to ensure optimal performance and longevity of the conveyor system.
Mechanical Advantage:
Gear pulleys can provide mechanical advantage in industrial machinery and conveyor systems. By utilizing different gear ratios, gear pulleys can amplify or reduce the input torque, enabling the machinery to handle heavier loads or perform tasks that require higher precision. The mechanical advantage provided by gear pulleys enhances the overall efficiency and productivity of industrial processes.
Overall, gear pulleys are essential components in industrial machinery and conveyor systems. They facilitate power transmission, speed and torque conversion, direction control, and tension adjustment. By incorporating gear pulleys into these systems, industries can achieve reliable and efficient operation, improve productivity, and ensure the smooth movement of materials in various manufacturing and industrial applications.
What types of belts or cables are typically used with gear pulleys?
When it comes to gear pulleys, different types of belts or cables can be used depending on the specific application and requirements. The choice of belt or cable is crucial as it determines the efficiency, durability, and performance of the power transmission system. Here are some commonly used types of belts or cables with gear pulleys:
- V-Belts: V-belts are one of the most widely used types of belts for power transmission with gear pulleys. They have a trapezoidal cross-section and are designed to fit into V-shaped grooves on the pulleys. V-belts are known for their high traction capability and efficiency. They can transmit significant amounts of power and are commonly used in applications such as industrial machinery, automotive engines, and HVAC systems.
- Synchronous Belts: Synchronous belts, also known as timing belts, are toothed belts that engage with the teeth on the pulleys. They offer precise motion control and high power transmission efficiency. Synchronous belts are commonly used in applications where accurate positioning and synchronization of shafts are required, such as in robotics, printing presses, and CNC machines.
- Flat Belts: Flat belts are flexible, flat-surfaced belts that wrap around the pulleys. They provide a large contact area with the pulley surface, resulting in good power transmission capabilities. Flat belts are used in various applications, including conveyor systems, agricultural machinery, and textile machinery.
- Round Belts: Round belts, also known as o-ring belts, are round cross-section belts that rely on friction to transmit power. They are commonly used in lightweight and low-power applications, such as office equipment, small appliances, and light-duty conveyors.
- Chain Drives: Chain drives utilize roller chains that engage with sprockets on the pulleys. Chains are made of interconnected links and provide robust power transmission capabilities. They are commonly used in heavy-duty applications, such as motorcycles, bicycles, industrial machinery, and agricultural equipment.
- Wire Ropes and Cables: In certain applications where high strength and durability are required, wire ropes or cables can be used with gear pulleys. Wire ropes consist of multiple strands of wire twisted together to form a strong and flexible structure. They are commonly used in lifting and hoisting equipment, cranes, and mining machinery.
The choice of belt or cable depends on factors such as the power requirements, speed, environmental conditions, load capacity, and the specific characteristics of the application. It’s important to select the appropriate belt or cable that matches the requirements of the gear pulley system to ensure efficient power transmission and reliable operation.
editor by CX
2024-05-10
